How to Use a Magnetic Stand for a Dial Gauge in Workshops

Magnetic stands for dial gauges hold the gauge firmly on metal surfaces, giving stable and accurate measurements in workshops

What is a Magnetic Stand for a Dial Gauge?

A magnetic stand is a piece of equipment designed to securely hold a dial gauge, preventing it from rocking or swaying while measuring small dimensions. A magnetic stand is a very stable fixture, usually equipped with a strong magnet on the base, that keeps it securely attached to iron or metal surfaces. The magnetic stand is then equipped with adjustable arms that allow you to set the dial gauge angle, as well as a fine adjustment that ensures precise measurement when setting an angle. 

Why is it Important in Workshops?

In the context of machining, inspection, and quality control tasks, accuracy is critical. When checking the flatness of a machined part, or perhaps checking the alignment of a shaft, it is important that the dial gauge remains stable. It is impractical to just hold the gauge by hand because even the smallest movement will alter the reading. This is what the magnetic stand is for the dial gauge. The gauge is firmly maintained and does not move, which reduces errors and increases confidence in the measurements. This inexpensive tool provides high value in terms of speed and level of accuracy on all tasks in the workshop.

How Does the Magnetic Stand Work?

The operation is very simple. The stand’s base has a strong magnet that can be engaged or disengaged with a knob or lever. Once the magnet is engaged, it adheres strongly to any metal surface, such as a machine bed or table. When it is disengaged, the stand can easily be lifted and repositioned elsewhere. The adjustable arm positions the dial gauge at any angle. Fine adjustment is provided to move the pointer to where it should be exactly. This simple, yet efficient method has made it a trusted tool among engineers.

Types of Magnetic Stands

The market offers different types of stands to meet needs. Some typical stands include:

• Standard Magnetic Stand: Basic design containing an on/off switch and adjustable arm for precise locations.

• Flexible Arm Magnetic Stand: The Magnetic stand offers a flexible arm for quick positioning.

• Fine-Tune Adjustment Magnetic Stand: Some stands offer a fine-tune adjustment knob for precision work.

• Heavy-Duty Magnetic Stand: Heavy-duty was designed for larger dial gauges or bigger machines.

Each type is designed to ensure your stand is for your needs, and the choice depends on what kind of job you are performing in your workshop.  

Benefits of Using a Magnetic Stand

Utilizing a magnetic stand can offer many advantages for employees and the industry. Some of the primary advantages of a magnetic stand for a dial gauge are:

• Gives stability to the dial gauge.

• Helps read the gauge accurately and repeatedly.

• Reduces the risk of error and undermines accuracy – time savings.

• Convenient to use and move from one machine to another.

• Durable and long-lasting tool that can be used daily (Individual costs can vary)

These benefits are what make a magnetic stand for a dial gauge a necessity in the workshop, small or large.

Where is it used?

This stand is used in various industries, including the automobile industry, aerospace, manufacturing, tool making, and metal industries.  It is beneficial for purposes such as quality inspections and maintenance work.  When you are measuring runout on a shaft, or alignment of machine components, or flatness of a surface, a tool that holds the gauge steady will obtain accurate results.  Simply put, it is a useful tool when you need to measure something accurately.

How to Select the Right Magnetic Stand

Keep in mind a few key points when selecting a stand:

• Magnetic strength: It has to have enough holding power for the machine surface.

• Arm style: Choose between rigid or flexible arms depending on the job.

• Fine adjustment feature: This component is useful for delicate and high-precision jobs.

• Size of base: Choose a base size that will fit the area available on the machine.

• Durability: A good quality stand will last longer and will provide better performance. 

Taking all of these factors into consideration will allow you to buy the correct product for your shop.

Maintenance Tips

To get the best performance and longevity out of the stand, little care is required.

• Keep the base clean from oil/dirt/dust.

• Don't drop the stand, as this may break the strength of the magnet.

• Make sure the arm and knobs are able to turn freely.

• When you store the stand, store it in a dry place to avoid rust.

• By following these steps, you can keep the stand accurate and longer lasting.

Conclusion

A magnetic stand for a dial gauge might seem like a basic gadget, but the importance of the stand in establishing satisfactory measurement is significant - it provides a stable base, ensures you are taking accurate readings, and saves time in inspection work. Any workshop that involves machining or precision work should have this tool. Knowing which type of stand to select and taking care of that stand can increase the quality of work and efficiency. If you are looking for reliable products, you may want to investigate reliable suppliers - Jaibros provide the product and quality in both quality and life cycle.

Frequently Asked Questions (FAQs)

Q1: What is a magnetic stand to dial gauge used for?

The primary purpose of a magnetic stand for a dial gauge is to securely hold the dial indicator on a metal surface for an accurate measurement of parts, including flatness, alignment, or run-out. The magnetic base of a dial gauge stand holds it steady, making this a useful tool for workshop, machine, and engineering jobs.

Q2. Can it be used for non-metal surfaces?

No, a magnetic stand for a dial gauge cannot be used on a wooden, plastic, or ceramic surface. Magnetic stands will only work on metal surfaces made from iron or steel.

Q3. Is fine adjustment necessary in all stands?

No, there is no fine adjustment necessary in a stand, although it is advantageous for the means of achieving very accurate measurements.

Q4. How should I maintain a magnetic stand?

To maintain a magnetic stand, make sure the base and arm are kept clean, avoid dropping the stand, check and see that all knobs and joints operate smoothly, and store it in a dry area to avoid rusting.

Q5. Where can I buy a good stand? 

You can purchase a quality magnetic stand for a dial gauge from trusted suppliers like Jaibros, who offer an extensive range of products that are durable and reliable.